The Next Generation in Foam Manufacturing
The Model BFMA represents the latest advancement in fully automatic batch foam production, technology designed to process automated chemical dispensing, advanced mixing controls, and real-time process optimization, it delivers uniform, high-quality foam blocks with minimal manual intervention. Engineered for high performance—delivering efficiency, scalability, and digital excellence.
- Output: Max.shot weight 125 kgs.
- Density: Between 10-40 kgs / cubic meter.
- Pumps: (All pumps are from Viking USA)
Polyol meter pump with motor, tank 1500 liter made by carbon steel, having motorized stirrer and water jacket. TDI meter pump with motor, tank 1000 liter made by carbon steel.
Blow Agent meter pump with motor, tank 300 liter made by stainless steel.
Catalyst 1 Metering pump with motor for Water with Silicone & Amine, tank 150 liter made by SS.
Catalyst 2 Meter pump with motor for Tin Catalyst with Polyol, tank 70 liter made by SS. - Chemical Metering by Digital Preset Counters.
- Quantity of chemical can be set directly in kilograms on the counters.
- Mixing motor: 15 HP controlled by AC Drive.
- Control Panel: Having all push buttons and digital counters.
- Raw material charge system via re-circulation using the same pump.
- Pipe work, temperature indication, chemical volume by glass tube.
- Mold : One Mold to produce 6ft. x 6ft. blocks.
- Compressor: One 2hp Air-Compressor complete with motor and starter.
Frequently Asked Questions
Our Automatic Batch Foam Machine Model BFMA is a fully automatic machine for producing flexible PU foam blocks. The foam recipe is controlled by PLC logic and can be stored and recalled for repeat production. High-capacity pumps and a One Touch Foaming command also help shorten the foaming cycle. This combination gives manufacturers higher production, greater versatility, and consistent, premium-quality foam.
Our BFMA offers a highest level automation and capable to produce foam densities between 10 and 50 kg/m³. Chemical & catalyst metering are controlled through a PLC and touchscreen system, with quantities set directly in kilograms. A Strong mixing motor with AC drive, digital control of delay time, mixing time and speed, and independent metering lines support accurate processing and the production of all grades of foam.
The BFMA is the ideal choice for manufacturers who prefer the automatic operational structure of a batch-based process. It makes more sense than a continuous foaming machine when a manufacturer needs lower production target, no involvement for manual labor and consistency in each batch—such as the ability to frequently switch between different foam grades or recipes—while still demanding consistent results and a shorter cycle time. The BFMA effectively bridges the gap between smaller batch operations and large-scale continuous plants, offering advanced automation within a compact 6M x 9M space requirement.