With over 36 years of manufacturing experience and more than 1,400 machines installed globally, ASE has steadily built a name trusted by PU foam manufacturers locally and around the world. Known for our focus on precision engineering and practical design, we offer a wide range of PU foam machines that are built not just for local use but are ready to meet the requirements of global clients.
If you’re a manufacturer based outside India and planning to import industrial PU foam Manufacturing and cutting machines, this guide will walk you through our export-ready range, global compatibility, support system, and ordering process.
Our Machine Range for International Buyers
At ASE, we offer a comprehensive portfolio of foam machinery designed to support high-volume, high-precision foam manufacturing across various sectors. Every machine is engineered with efficiency, durability, and ease of integration, making them well-suited for export to a wide range of industrial environments.
Here’s a closer look at the machines trusted by our global clients:
1. Foaming Plant
Built for continuous Foam slabstock production, this plant ensures consistent foam density and reduced material waste across all grades on mass level, including flexible and technical foams.
Key Features:
- Precise flow metering for consistent chemical ratio
- PLC-based control panel with recipe management
- Robust chassis for stable, long-term operation
- Adjustable conveyor speeds for batch and continuous output
- High Pressure technology option available for enhanced performance.
2. A Complete Range of Carousel/Circular Cutting Machines
ASE Carousel/Circular Cutting Machines are engineered for precise, high-volume cutting of large PU foam blocks into clean, uniform sheets. Designed for continuous operation, these machines are available in multiple models, tailored to the scale of production and automation requirements of the application or user which is making them a reliable choice for both entry-level and large-scale foam manufacturers.
Basic Key offering:
- Fully automatic machines operated through PLC.
- High-quality cutting blade, procured from USA manufacturers.
- Suction blower positioned beneath the table to hold the block firmly during cutting.
- Adjustable speed control to suit different foam densities and production speeds.
- Sturdy construction with minimal vibration for improved cutting accuracy.
3. CNC Contour Cutting Machine
A high-precision cutting machine capable of handling intricate shapes with speed and accuracy, commonly used in the automotive, mattress, insulation, and packaging industries.
Key Features:
- Fully automatic machines operated through PLC.
- CAD/CAM integration for custom shape input
- Equipped with High-tension oscillating blade from USA
- Fast axis movement with minimal material waste
4. Long Peeling Machine
Engineered for continuous, high-speed foam processing, the Long Block Peeling Machine is designed to convert long PU foam blocks into ultra-thin, uniform rolls. Ideal for manufacturers in the mattress, quilting, and packaging sectors, this machine offers consistent output, reduced waste, and minimal manual intervention.
Key Features:
- 30-meter abrasive-coated bed ensures stable block movement throughout the peeling cycle
- Dynamically balanced blade wheels deliver smooth, vibration-free operation
- PLC-controlled blade positioning maintains precise peeling thickness across the entire block
- Supports a wide peeling range, suitable for various foam densities
- Designed for high-output environments demanding reliable, round-the-clock performance
5. Conveyors, Diverters, and Shuttles
Automation accessories that improve workflow, reduce manual handling, and boost plant productivity.
Key Features:
- Synchronized with cutting and storage stations for seamless transitions
- Heavy-duty belts and motors designed for continuous use
- Custom layouts available to match factory space
- Programmable logic control (PLC) for smart routing
We also manufacture Batch Foaming Machines, vertical cutting machines and horizontal cutting machines, both of which are integral to foam production and Processing. If your facility requires adjustments in dimensions, power supply, or layout, modifications to our standard models are available upon request.
End-to-End Support, Wherever You Are
Purchasing machinery internationally comes with its own set of challenges. To make the process easier for our global customers, we’ve structured a support system that begins from the first conversation and continues well after delivery:
- Remote Installation Support – Detailed installation guidance is provided through video calls, manuals, and in-depth technical walkthroughs.
- Operator Training – Step-by-step virtual/Physical training ensures your team is well-versed in running and maintaining the machine efficiently.
- Spare Parts Access – We offer an online spare parts ordering facility, ensuring quick, hassle-free access to essential components and simplifying ongoing maintenance for our machines.
- Multilingual Documentation – Manuals and maintenance guides are available in English and can be adapted as needed for your team.
- Ongoing Support – Our customer service team is responsive and experienced in working across different time zones.
Ordering Process: Simple and Transparent
We aim to make your buying experience as straightforward as possible. Here’s how it typically works:
- Consultation – We begin by understanding your production needs, available space, foam types, and export requirements.
- Quotation – A detailed quotation is shared, outlining technical specifications, pricing, and export terms.
- Order & Logistics – We support multiple payment modes and offer clear delivery timelines. All shipments are tracked and documented with care, from packaging to freight coordination.
Once the machine is dispatched, we remain in contact to ensure timely updates and assist with installation or customs if required.
Why Global Buyers Choose ASE
With over 36 years of experience in PU foam machinery manufacturing, ASE has earned the trust of both local industry leaders and international manufacturers. Having installed more than 1,400 machines across domestic and global markets, we are recognised for delivering reliable, high-performance solutions tailored to foam production needs. Our machines are valued not only for their build quality and operational efficiency but also for the dependable service that comes with them. Backed by a dedicated export team, we ensure that every order is handled with professionalism, clear communication, and attention to detail, right from consultation to delivery.
Conclusion
At ASE, we’ve built our reputation by focusing on what matters: machines that perform, systems that support, and a team that understands what manufacturers need, whether they’re in India or halfway across the world.
If you’re planning to invest in PU foam machines, circular cutting machines, profile cutting machines, or horizontal andvertical cutting machines for your foam production facility, we’re here to help you find the right fit.
Get in touch with our export team today and take the first step toward bringing reliable, high-performance foam machinery to your production floor—wherever you are.
